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噴淋清洗機:淺談精密清洗工藝——噴淋清洗
來(lái)源:http://www.847470.com/ 時(shí)間: 2024-09-03 瀏覽次數: 0
眾所周知,電子車(chē)間的潔凈度對產(chǎn)品的可靠性具有極其重要的影響,保持高水平的潔凈度可以確保產(chǎn)品的品質(zhì)和穩定性。
As is well known, the cleanliness of electronic workshops has an extremely important impact on the reliability of products, and maintaining a high level of cleanliness can ensure the quality and stability of products.
關(guān)鍵電子零部件在制造過(guò)程避免受到外部污染是關(guān)重要的。若電子零部件受到污染,將增加故障和缺陷的風(fēng)險,降低產(chǎn)品的可靠性和壽命。因此,清洗工藝成為了電子制造過(guò)程難以割舍的一個(gè)環(huán)節。
It is crucial to avoid external contamination during the manufacturing process of critical electronic components. If electronic components are contaminated, it will increase the risk of malfunctions and defects, and reduce the reliability and lifespan of the product. Therefore, the cleaning process has become an indispensable part of the electronic manufacturing process.
噴淋清洗設備的清洗機理噴淋清洗過(guò)程主要借助于噴淋清洗設備,將水基或半水基型清洗劑高壓噴射到工件表面進(jìn)行清洗。其工作原理是通過(guò)高壓泵將清洗劑加壓到一定程度,通過(guò)的噴嘴將清洗劑噴灑到工件表面,借助于高壓沖擊力,結合清洗劑的潤濕、溶解、乳化、皂化等方式將污染物從工件表面或間隙中去除剝離,從而達到的清洗效果。
The cleaning mechanism of spray cleaning equipment mainly relies on spray cleaning equipment to high-pressure spray water-based or semi water-based cleaning agents onto the surface of the workpiece for cleaning. Its working principle is to pressurize the cleaning agent to a certain degree through a high-pressure pump, and spray the cleaning agent onto the surface of the workpiece through a professional nozzle. With the help of high-pressure impact force, combined with the wetting, dissolution, emulsification, saponification and other methods of the cleaning agent, pollutants are removed and peeled off from the surface or gaps of the workpiece, thus achieving efficient cleaning effect.
噴淋清洗設備主要應用于工業(yè)制造領(lǐng)域,常用于去除機械設備、工業(yè)零件、管道表面的油脂和其他污垢等,在電子制造行業(yè),印刷電路板(PCB)生產(chǎn)過(guò)程PCB表面上的化學(xué)物質(zhì)和助焊劑殘留,食品加工和醫藥領(lǐng)域的加工設備、管道和其他工業(yè)零件等各種行業(yè)。
Spray cleaning equipment is mainly used in the industrial manufacturing field, commonly used to remove grease and other dirt from mechanical equipment, industrial parts, and pipeline surfaces. In the electronic manufacturing industry, chemical substances and flux residues on the surface of printed circuit boards (PCBs) during the production process, as well as in various industries such as food processing and pharmaceutical processing equipment, pipelines, and other industrial parts.
影響噴淋清洗效果的主要因素有以下:
The main factors affecting the effectiveness of spray cleaning are as follows:
●清洗設備的壓力:清洗過(guò)程中噴淋壓力會(huì )直接影響清洗效果,噴淋壓力越大,工件表面的沖擊力和剪切力越大,清洗效果越好,但對于柔性材料或敏感材料需控制噴淋壓力上限,防止對材料表面或工件可靠性造成損傷?!駠娏芙嵌龋赫_的噴淋角度和位置可以確保清洗劑均勻無(wú)死角的覆蓋到工件的表面,從而達到的清洗效果?!袂逑磩┑倪x擇:清洗劑的效果與清洗劑的濃度密切有關(guān)。過(guò)低的濃度可導致無(wú)法有效的污染物,無(wú)法達到預期的清洗效果;而過(guò)高的濃度則可能會(huì )導致清洗劑的殘留,從而產(chǎn)生大量漂洗廢水。
Pressure of cleaning equipment: The spray pressure during the cleaning process will directly affect the cleaning effect. The higher the spray pressure, the greater the impact and shear forces on the surface of the workpiece, and the better the cleaning effect. However, for flexible or sensitive materials, the upper limit of the spray pressure should be controlled to prevent damage to the material surface or workpiece reliability. Spray angle: The correct spray angle and position can ensure that the cleaning agent covers the surface of the workpiece evenly without dead corners, thereby achieving the best cleaning effect. The selection of cleaning agents: The effectiveness of cleaning agents is closely related to their concentration. Low concentration can lead to ineffective removal of pollutants and inability to achieve the expected cleaning effect; Excessive concentration may lead to residual cleaning agents, resulting in a large amount of rinsing wastewater.
●溫度和時(shí)間:在清洗過(guò)程中,清洗溫度的控制會(huì )影響清洗效果,同時(shí)也會(huì )影響清洗劑的消耗量和設備的使用壽命。清洗時(shí)間的長(cháng)短也會(huì )影響清洗效果,清洗時(shí)間過(guò)短會(huì )導致清洗不徹底,而過(guò)長(cháng)則會(huì )造成資源的浪費?!駠娏茉O備的定期保養:定期對設備進(jìn)行維護和保養,檢查管道、噴嘴的清潔度可確保設備的清洗效果,同時(shí)也可以延長(cháng)設備的使用壽命??傊?,噴淋清洗設備的主要是通過(guò)高壓水流的沖擊力將物體表面的污垢剝離,達到清洗的效果。在清洗過(guò)程中,還需要控制系統對設備進(jìn)行精確控制,以保證清洗效果和設備的性。
Temperature and time: During the cleaning process, controlling the cleaning temperature can affect the cleaning effect, as well as the consumption of cleaning agents and the service life of the equipment. The length of cleaning time can also affect the cleaning effect. A too short cleaning time can lead to incomplete cleaning, while a too long cleaning time can cause waste of resources. Regular maintenance of sprinkler equipment: Regular maintenance and upkeep of the equipment, checking the cleanliness of pipelines and nozzles, can ensure the cleaning effect of the equipment and also extend its service life. In short, the main function of spray cleaning equipment is to remove dirt from the surface of objects through the impact force of high-pressure water flow, achieving the cleaning effect. During the cleaning process, it is also necessary to control the equipment accurately by the control system to ensure the cleaning effect and the safety of the equipment.
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